Build Your Perfect Pelican Case:
Custom Foam Inserts +
Authorized Retailer Access
AFP combines the quality of genuine Pelican cases with precision-cut custom foam inserts built to your specs. Whether you’re transporting delicate instruments, camera gear, or industrial tools, we design for protection, performance, and peace of mind.
Why Work With AFP for Pelican Case Solutions?
Custom Pelican Case Inserts Designed to Fit Your Gear
AFP combines the quality of genuine Pelican cases with precision-cut custom foam inserts built to your specs. Whether you’re transporting delicate instruments, camera gear, or industrial tools, we design for protection, performance, and peace of mind
Custom Foam vs Pick & Pluck: What’s the Better Fit?
Custom-Cut Foam Inserts
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Durable Materials
Engineered from PE, XLPE, polyurethane, and anti-static options for long-term use.
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Engineered Fit
CAD-designed for a precise, secure fit tailored to your specific equipment.
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Professional Look & Feel
Crisp layouts ideal for presentations, sales kits, and high-value gear.
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Superior Protection
Multi-layer designs absorb shock and vibration to safeguard delicate components.
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Consistent Results
Every insert is cut to spec—no variation, no human error, just repeatable precision.
Pick and Pluck Foam
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Low Durability
Prone to tearing, sagging, and falling apart with regular use.
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Lacks Precision
Pre-scored cubes only approximate item shapes—leading to shifting during transport.
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Poor Presentation
Uneven, rough edges don’t reflect a professional image.
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Time-Consuming
Manual plucking takes time, especially for complex layouts.
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Weakened Structure
Overuse can degrade foam integrity, causing sagging or failure.
Shipping Damage
Costing You Money?
Your Pelican case is built tough—but it’s only as good as the foam inside.
Off-the-shelf inserts can’t guarantee protection for your unique gear.
Our custom-cut foam inserts are precision-engineered to absorb shock, eliminate shifting, and prevent costly damage during transit.
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Tailored to Your Equipment
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Reduce Returns & Replacements
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Professional Presentation
Foam + Case Services, Built for Precision Protection
Custom Foam Insert Design
Pelican Case Sales
Anti-Static & Specialty Foam Options
CAD Prototyping & Testing
Full-Service Manufacturing
Bestselling Pelican Cases
Explore our most popular Pelican cases—trusted by professionals across industries for unmatched reliability and security.
Durability. Protection. Trust.
Top Picks from Our Customers
Pelican™ 1650 Protector Case
Perfect for: Medical equipment, scientific gear, trade show kits
- Interior: 29.0″ Ă— 17.8″ Ă— 10.6″
- Watertight, crushproof, and dustproof
- Compatible with custom dual-layer foam inserts
👉 Add custom foam for a flawless fit
Pelican™ 1510 Protector Carry-On Case
Perfect for: Photography gear, field sales kits, electronics
- Interior: 19.8″ Ă— 11.0″ Ă— 7.6″
- Airline carry-on size with wheels and retractable handle
- Ideal for high-value, frequently transported gear
👉 Protect fragile gear on the go
Pelican™ 1170 Protector Case
Perfect for: Tools, small electronics, sensitive instruments
- Interior: 10.5″ Ă— 6.1″ Ă— 3.2″
- Compact, lightweight, and rugged
- Great for anti-static foam applications
👉 Small size. Serious protection.
Need Help Choosing the Right Case?
Serving a Wide Range of Industries
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Military & Defense
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Medical Equipment
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Electronics
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Automotive
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Photography
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Aerospace
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Industrial Tools
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First Responders
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HVAC
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Sports Equipment
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Musical Instruments
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Appliance
Case Study Spotlight:
Custom Pelican Case for Scientific Products
Protecting Precision: A Real-World Packaging Solution
Scientific Products, a leading provider of laboratory glassware, struggled to safely transport fragile samples to client meetings. Their temporary fix—bubble wrap and paper—resulted in damaged items and a poor brand impression.
American Foam Products engineered a custom packaging solution using a Pelican Protector 1650 case with precision-cut polyurethane foam inserts. Our team:
- Designed a dual-layered layout tailored to the exact dimensions of each sample
- Included finger notches for easy access and improved usability
- Delivered a sleek, professional presentation with optimal protection
- Significantly reduced breakage in transit
- Elevated client perception of quality and professionalism
- Streamlined transport for the sales team
Need a similar solution?
Request a custom quote today and see how we can design a Pelican case insert for your specific product needs.